Carbine CDL7200LL-HD Mechanical Digital Lock - Heavy Duty Dual BCA Lever
The Carbine CDL7200LL-HD is a mechanical digital lockset with a BCA-compliant lever handle on both faces of the door. Both levers comply with AS1428.1 clearance requirements, making it one of the few keyless mechanical digital locks suitable where full dual-sided accessibility compliance is specified. Code entry is via ball bearing-style push buttons on the external pad, with code change via slider switches on the rear.
As part of the CDL7 Heavy Duty series, the CDL7200LL-HD features stainless steel cryptographic elements (not zinc), harder-wearing internal code components, and exceeds 100,000 cycle openings, making it suited to high-volume commercial applications. It is fire rated to -/120/30 with the supplied latchset on Firecore and E-Core doorsets, and salt spray tested to 240 hours (C7 High).
Two backset options are available: 60mm (standard, item code CDL7200LLSCHD) and 70mm (item code CDL720070LLSCHD). The lock body is 59mm wide, covering NK2000 and Lockwood 530 retrofit holes. Note that the external lever features a security break point - see the caution below before specifying on heavy doors requiring a pull handle.
The external lever on the CDL7200LL-HD features a security break point: the lever will shear off under excessive pull force, preventing forced entry. Because of this, the external lever must not be used as a pull handle. On heavy doors where significant pull force is required to open, install a separate pull handle alongside this lock, or consider the CDL7100SC-HD knob model instead. Using the external lever as a pull handle will cause premature failure and is not covered by warranty.
Exceeds 100,000 cycle openings. Stainless steel cryptographic elements. Suitable for high-volume commercial and institutional applications where dual BCA lever access is required.
Certified for Firecore (Warringtonfire FAS220387) and E-Core (Warringtonfire FAS220275) fire-rated doorsets. FRL: -/120/30 with supplied latchset. Fire door compliance guide → • Fire rating certificates →
240-hour salt spray tested per AS4145.2-2008. Rated C7 (High). Suitable for moderate/tropical and industrial/marine environments 100m-10km from coast. Finish degradation excluded from warranty. Salt spray testing information →
Both the external and internal lever handles comply with BCA accessibility requirements. Grip clearance at the centre section is 35-45mm on both faces, meeting AS1428.1. The clutching external lever disengages when no valid code has been entered.
Key Features
- BCA-compliant lever handle on both external and internal faces (AS1428.1).
- External lever features clutching mechanism - free-turning without a valid code; engages on correct code entry.
- External lever has a security break point - will shear under excessive pull force (do not use as a pull handle).
- Mechanical push-button digital lockset - no batteries, electronics, or connectivity required.
- Heavy duty series: stainless steel cryptographic elements, exceeding 100,000 cycle openings.
- Ball bearing-style push buttons resist code manipulation.
- Code change via rear slider switches without disassembling the lock body.
- Fire rated -/120/30 with supplied latchset on Firecore and E-Core doorsets.
- 240-hour salt spray tested (C7 High per AS4145.2-2008).
- 60mm backset standard; 70mm available (see item codes below).
- Suits doors 32-54mm thick. Reversible handles for left and right hand doors.
- 59mm body width covers NK2000 and Lockwood 530 retrofit holes.
- Satin chrome finish. Factory default code: C13579 (must be changed before installation).
What's in the Box
- 1 x CDL7200LL-HD front body lock assembly (external lever and keypad)
- 1 x interior lever handle assembly
- 1 x 60mm tubular latch assembly
- 1 x notched tailbar
- 1 x fitting plate
- 1 x strike box and strike plate
- 1 x latch support post
- 2 x gaskets (front and rear)
- 2 x 25mm M5-M5 hex lugs
- 2 x 30mm M5 screws and 2 x 40mm M5 screws
- 4 x 8G x 25mm wood screws
- 1 x Allen key
- 1 x installation template and instruction manual
Suitable Uses
- Commercial and institutional doors requiring BCA-accessible lever handles on both faces
- Access doors in disability and aged care facilities, hospitals, and medical centres
- School and education facility internal doors with accessibility requirements
- Storerooms, plant rooms, and utility access where code control and dual lever access is required
- Fire-rated door assemblies using Firecore or E-Core systems
- Pool gates, pedestrian gates, and light-duty external gates (confirm door weight and pull-force requirements)
- Retrofit of NK2000 or Lockwood 530 installations where dual lever compliance is needed
CDL7 HD Series - Product Family
All models available in satin chrome finish. HD series features stainless steel cryptographic elements and exceeds 100,000 cycle test.
Full Specifications
Dimensions
Frequently Asked Questions
Why can't the external lever be used as a pull handle?
The external lever incorporates a security break point - a deliberate design feature that causes the lever to shear off if excessive pull or torque force is applied. This prevents the lever from being used to force the lock open. If a heavy door requires significant pull force to open, install a separate pull handle rated for that purpose alongside the lock. Contact us for advice on compatible pull handles.
How does the clutching lever work?
When no valid code has been entered, the external lever rotates freely without engaging the latch mechanism. After a correct code is entered, the lever engages the latch for one operation, allowing the door to open. The internal lever always operates the latch freely regardless of code state.
Is the CDL7200LL-HD suitable for fire doors?
Yes, when installed with the supplied latchset on a tested Firecore or E-Core doorset, achieving FRL -/120/30. All other assembly hardware must also be fire rated. Fire door types and lock certification guide →
Can I get this lock with a keypad on both sides?
Yes - the CDL7200LL-KDSC-HD provides a keypad on both the external and internal faces, allowing code entry from either side of the door.
Does the CDL7200 come in 70mm backset?
Yes. Order CDL720070LLSCHD for the 70mm backset version. How to measure your lock backset →
Additional Information
The security break point on the external lever is a safety and anti-tamper feature, not a defect. On heavy doors - particularly external gates, heavy fire doors, or doors with strong closers - calculate the pull force required to open the door before specifying this model. If a pull handle is needed, a separate pull handle must be installed. The CDL7100SC-HD (knob external) is an alternative where pull handles are not required.
Fire rating applies only with the supplied 60mm tubular latch on a tested Firecore or E-Core doorset. All hardware must be independently rated. Apartment fire doors on the Gold Coast - compliance →
Factory default code C13579 must be changed and tested before installation. Test with the door open. Carbine recommend 4-5 digit codes for higher security.
The 240-hour C7 rating is a laboratory test result. Real-world coastal performance depends on exact site exposure, wind direction, proximity to water, and local conditions. Finish degradation is excluded from warranty regardless of corrosion rating. Confirm suitability with your installer for heavily exposed sites.
Davcor Group Pty Ltd guarantees this product to be free from defects in materials and workmanship from the date of original purchase for 1 year. This warranty is for replacement of product only.
Exclusions: fair wear and tear; damage due to faulty installation, misuse, or modification; tarnishing or finish change due to weather, salt, or chemical exposure; batteries are not warranted.
Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and compensation for any other reasonably foreseeable loss or damage.
Purchased through Terry’s Locksmiths? Contact us first — we’ll manage your warranty claim on your behalf.
Carbine CDL7200 - Installation Instructions
Carbine CDL7200 - Spec Sheet
Carbine CDL7200 - Fire Assessment (Warringtonfire FAS220275 E-Core)
Carbine CDL7200 - Fire Assessment (Warringtonfire FAS220387 Firecore)
Carbine CDL72 Edge Plate Information
Carbine CDL7 Lock Series Brochure
Carbine Salt Spray Testing Information
What’s in the Box
What's in the Box
- 1 x CDL7200LL-HD front body lock assembly (external lever and keypad)
- 1 x interior lever handle assembly
- 1 x 60mm tubular latch assembly
- 1 x notched tailbar
- 1 x fitting plate
- 1 x strike box and strike plate
- 1 x latch support post
- 2 x gaskets (front and rear)
- 2 x 25mm M5-M5 hex lugs
- 2 x 30mm M5 screws and 2 x 40mm M5 screws
- 4 x 8G x 25mm wood screws
- 1 x Allen key
- 1 x installation template and instruction manual
Carbine CDL7200LL-HD Mechanical Digital Lock - Heavy Duty Dual BCA Lever – Real Installations
Carbine CDL7200 - Installation Instructions
Carbine CDL7200 - Spec Sheet
Carbine CDL7200 - Fire Assessment (Warringtonfire FAS220275 E-Core)
Carbine CDL7200 - Fire Assessment (Warringtonfire FAS220387 Firecore)
Carbine CDL72 Edge Plate Information
Carbine CDL7 Lock Series Brochure
Carbine Salt Spray Testing Information
Dimensions
Product Brochure
Carbine Warranty
Carbine is a flagship brand of Davcor Group Pty Ltd (ABN 95 003 562 598) — an Australian manufacturer, designer, and wholesale distributor of residential and commercial locking hardware. Engineered in collaboration with working locksmiths, Carbine products focus on high security, versatility, and ease of installation.
Davcor distributes Carbine through seven specialist divisions, including Lock and Key Co. — Davcor’s dedicated trade distribution arm supplying locksmiths and the security industry across Australia, New Zealand, and beyond. Whether you purchased your Carbine product through Lock and Key Co., another trade channel, or directly through us, the same Davcor warranty applies.
All Carbine products are guaranteed by Davcor Group Pty Ltd to be free from defects in materials and workmanship from the date of original purchase, for the period applicable to the specific product category (refer to the Warranty Period table below). This warranty covers replacement of product only.
Warranty Summary
Warranty Periods by Product Category
Source: Davcor Warranty Against Defects — Appendix A. Warranty period runs from the date of original purchase.
How to Make a Claim
- Contact Terry’s Tradies Pty Ltd (the place of purchase) in writing as soon as the defect becomes apparent — and no later than 14 days after the end of the applicable warranty period.
- Include in your written claim: a description of the defect, the date of supply, your contact details, and satisfactory proof of purchase.
- Do not return the product until a return authorisation number has been issued by Davcor. If return is required, the product must be in its original, complete, and saleable packaging.
- Davcor will test and assess the product. No claim is valid unless Davcor has confirmed a defect is present.
- Once a valid claim is confirmed, Davcor will — at its discretion — repair the defect, replace the product, or supply an equivalent product. If repair or replacement cannot be completed within a reasonable time, you may request a full refund, provided the product has been returned.
Delivery inspection: If you believe a product is defective or incorrectly supplied at the time of delivery, telephone notice must be given within 72 hours of receipt, with written notice (including full particulars) within 14 days of the invoice date.
Exclusions
Australian Consumer Law
Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure, and to compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if they fail to be of acceptable quality and the failure does not amount to a major failure. The Carbine/Davcor express warranty operates alongside and in addition to your rights under the Australian Consumer Law.
Further Information
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